Stereo warehouse, also known as automated storage system, is an intelligent storage solution, especially suitable for enterprises with limited space and large inventory. The stereoscopic warehouse has greatly improved the utilization rate of storage space and operation efficiency through multi-layer shelves and automatic access equipment. The following are the main steps and advantages of three-dimensional warehouse construction.
Construction steps of stereoscopic warehouse
1. Demand analysis
Business requirements: specify the warehousing requirements of the enterprise, including storage capacity, warehousing frequency, goods types and specifications.
Site conditions: assess the size, structure, bearing capacity, etc. of the existing site to ensure that the site is suitable for the construction of three-dimensional warehouses.
Budget planning: determine the project budget, including equipment purchase, installation, civil engineering, software development and other costs.
2. Planning and design
General layout: design the overall layout of the warehouse, including the shelf area, warehousing area, outbound area, picking area and other functional areas.
Shelf design: select appropriate shelf types (such as tray type, box type, shuttle type, etc.) according to the characteristics of goods and storage requirements.
Automation equipment: select appropriate automatic access equipment, such as stacker, conveyor, sorter, etc.
Information system: design warehouse management system (WMS) to realize inventory management, order processing, logistics tracking and other functions.
3. Civil construction
Foundation construction: carry out ground leveling, foundation treatment, concrete pouring and other works to ensure that the ground bearing capacity meets the requirements.
Steel structure installation: build the steel structure frame of the warehouse, install the columns, beams, roof panels, etc.
Electrical engineering: laying cables, installing power distribution cabinets, lighting systems and other electrical facilities.
4. Equipment installation and commissioning
Shelf installation: install shelves according to the design drawings to ensure stable structure and orderly arrangement.
Automation equipment installation: installation of stacker, conveyor, sorter and other automation equipment, and preliminary commissioning.
Information system integration: install and configure the warehouse management system, interface with the automation equipment and test data transmission.
5. System test and acceptance
Function test: test each function module of the whole system in detail to ensure the normal operation of each equipment and system.
Performance test: simulate the actual operation process, and test the processing capacity and stability of the system.
Acceptance and delivery: After all tests are completed, acceptance is carried out and delivered to the user for use.
Main advantages of stereoscopic warehouse
1. Improve space utilization
Multi tier shelves: through the design of multi tier shelves, make full use of vertical space, and significantly improve the space utilization rate of the warehouse.
Compact layout: reasonably plan the functional area to reduce the invalid space.
2. Improve operation efficiency
Automatic access: use automated equipment such as stackers and conveyors to achieve fast and accurate access operations.
Reduce labor: reduce dependence on labor, reduce labor intensity and human errors, and improve work efficiency.
3. Optimize inventory management
Real time monitoring: through the warehouse management system, real-time monitoring of inventory status, timely replenishment and allocation.
4. Reduce operating costs
Labor saving: automation equipment reduces the demand for labor and reduces labor costs.
Energy saving and consumption reduction: the operation process and advanced management means help to reduce energy consumption and maintenance costs.
5. Improve security
Automatic detection: the system has fault detection and alarm functions to timely discover and deal with potential safety hazards.
Standardized operation: standardized operation process and automatic equipment operation reduce human errors and improve safety.
conclusion
The construction of stereoscopic warehouse is a systematic project, which needs to be considered from demand analysis, planning and design, civil construction, equipment installation and commissioning to system testing and acceptance. Through scientific and reasonable construction and management, stereoscopic warehouse can significantly improve storage efficiency and management level, and bring significant economic benefits to enterprises.
